DipIE – Certified Diploma in Industrial Electrician
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- DipIE - Certified Diploma in Industrial Electrician
The DipIE course is a comprehensive and certified diploma program designed to equip aspiring electricians with the necessary skills and knowledge to excel in the industrial sector. This course covers a wide range of topics, including electrical safety, electrical circuits, control systems, motors, and advanced troubleshooting techniques.
Created by
Prolific Automation
Categories
Electrical - 10th or 12th / ITI
Course Description
Welcome to our DipIE – Certified Diploma in Industrial Electrician course. This comprehensive diploma program is designed to equip learners with the essential skills and knowledge in the field of industrial electrical systems. Students will delve into a myriad of topics encompassing electrical safety, motor controls, PLCs, wiring, and much more.
Through hands-on and theoretical learning, you’ll gain a deep understanding of the function and installation of industrial electrical equipment, ensuring a solid foundation for a prosperous career as an industrial electrician. This course provides the necessary training for students eager to enter the field or experienced electricians aiming to upgrade their skills and credentials.
What you’ll learn
- Comprehensive understanding of electrical safety protocols and procedures, ensuring safe and efficient work in an industrial environment.
- In-depth knowledge about different types of electrical wiring and their applications in various industrial settings.
- Proficiency in installing and maintaining motor controls, power distribution systems, and lighting systems.
- Skills to diagnose and troubleshoot electrical issues, thereby reducing downtime and enhancing productivity.
- Profound understanding of Programmable Logic Controllers (PLCs) and their utilization in automating industrial processes.
• Introduction to the training program and familiarization with the trade
• Career prospects for the trainees
• Duties & responsibilities of trainees
• Safety measures to be observed
• Basic Electricity
→ Matter, Electron flow and Electric current
→ Conductors, Resistors & Insulators
→ AC and DC Principles
→ Common Terminology : Electromotive force, Current, Resistance, Inductance, Capacitor and Capacitance, Impedance, Power and Power factor
→ Electrical Terms and Definition, Ohm’s Law
→ Electrical Circuit – Series circuit, Parallel circuit and Series-Parallel circuit
→ Relationships between voltage, ohms, amperes, three-phase voltage, current and power
→ Effect of Resistance, Inductance and Capacitance
→ 1-phase and 3-phase power, Star and Delta connections and calculation of values
→ Important Formulas, Codes and Standards
• Magnetic field around a conductor
• Faraday’s law of electromagnetism
• Fleming’s Left & right hand rules
• Lenz’s law
• Generation Fundamentals
→ How electricity is generated
→ 3-Phase generation
→ Stator, Rotor and Exciter
→ Prime movers (Coal, Hydro, Nuclear, other)
• Transmission Overview
→ Transmission equipments
→ Types of structures and Configurations
• Substation Overview
→ Major equipment (Transformers, circuit breakers, regulators, air switches)
→ Bus work and air switches
• Distribution Facilities Overview
→ Common voltages and Typical distribution equipments
• Electrical Symbols
→ Review of standard symbols, and
→ Symbol identification and meaning
• Basic layout
→ Familiarization with the layout of different schematics and one line diagrams
• Elementary Electrical Diagrams
→ What are schematics used for and why are they necessary
→ DC voltage schematic
→ Introduction, familiarization and review of: Series circuit, Parallel Circuit and Series / Parallel circuit
→ Single-Line Diagram
→ Purpose of a single line diagram,
→ Equipment identification,
→ AC voltage schematic
• Equipment identification, Trouble shooting and fault finding.
• Hand tools of the trade
• Bench tools
• Electrical Drill
• Microguage
• P V C Flexible Cables, Wires
• LT / HT Cables
• Safe use of splicing tools
• Proper cable preparation, installation and handling techniques
• Testing, splicing and termination procedures
• Glands, lugs and ferruling
• Conduits, Bus ducts & Bus bars
• Causes of cable failure
• Current measurement
→ Galvanometer, Ammeter, Current Transformers
→ Special precaution for current measurement
• Voltage measurement
→ Voltmeters, Potential Transformers
→ Special precaution for current measurement
• Power measurement
→ Watt meters, 3-Phase Watt meters
→ Special precaution for power measurement
• A C Circuit
→ Frequency meter, Power factor meter
• Measuring and Testing Devices
→ Line tester, Continuity tester, Earth tester, Megger, Multi meter, Clamp meter, Tacho meter, Thermomet
• Panels (HT/LT) / Switch Board / Motor control centers (MCC’s)/Final Distribution boards (DB’s)
• Cable trays, trunking or raceways, conduits & underground Pipes (Concrete / PVC)
• Introduction to LT/HT Switchgear and Circuit Breaker
• Switchgear
→ Definitions, Ratings, Typical Construction
→ Operation, Protection systems
→ Installation guidelines
• Circuit Breaker (LT/HT)
→ Construction and Contact Operation
→ Installation guidelines
→ Manual and Electrical operating Controls
→ Safe Operating Methods
→ Mechanical Inspections
• Reading & interpreting wiring plans.
• Single line diagram of large power distribution system in plant.
• Installing components of power system such as circuit Breakers, Switches fuse unit, contactor, over load relays etc
• Architecture of motor control center & LT Panel specification & Application of MCB & MCCB, HRC fuses.
• Control system, Selection of control transformer function of relays & logics.
• Motor starters, Components, Function of each component.
• Wiring of panels practical, PLC controlled automation model & motor starters.
• Introduction to Motors Single phase and Three phase
• Power System effect on motors
→ Voltage, Frequency and Harmonics
• Application of Motor Loads
→ Variable Torque, Constant Torque, Constant Horsepower
• Starting Methods
→ Full Voltage, Reduced Voltage, Wye-Delta, Soft Starting
• Stopping Methods
→ Dynamic Braking, Plugging, Mechanical Braking
• Speed Control (VFD)
→ Separate Winding, Consequent Pole, Wound Rotor, Mechanical
→ Variable Voltage, Variable Frequency
• Motor Protection
→ Short Circuit Protection
→ Overload Protection
• Erection and Commissioning of Motors
• Introduction to transformer
• Functions of transformers
• Transformer Construction
→ Tank, Core, Coils, Types and Ratings
→ Bushings, Tap Changers
→ Factory Testing
→ Dry, Oil and Liquid Filled Types
• Operation
→ Theory of Operation
→ Vector and Connection Diagrams
→ Important Electrical Relationships & Formulas
• Auxiliary Equipment
→ Gas Relays
→ Fans and Pumps
→ Gauges
→ Tap Changer Controls
• Stopping Methods
→ Dynamic Braking, Plugging, Mechanical Braking
• Failure Causes
→ Detailed analysis of several case histories
→ Lightening
→ Oil Decay
→ Component Failures, Internal Faults, External Faults
• Erection and Commissioning guidelines
• Electrical hazards
→ Introduction to Electrical Hazards & Control
→ Common cause of electrical accidents
→ Electrical fires and prevention measures
→ Lighting and Serge protection, Standards of Electrical Safety
→ Selection of Electrical equipment for hazardous area
→ Preventive maintenance
• Earthing
→ Importance of earthing, Types of earthing, Earthing grids in industry
•Hazards Identification
→ Risk Assessment
• Controlling the risks
→ Eliminate the hazard, Isolation of the hazards
→ Substitute with something of a lesser risk
→ Use administrative controls
→ Use of personal protective equipment
• Managing injuries
→ First aid
→ Identification, assessment and control
→ Maintenance and inspection, Accident investigation
• Using the hand tools
→ Combination pliers, Cutter, Common screw drivers, Head screw driver
→ Splicer, Soldering Iron with stand, Solder & flux
→ Enter punch, Number punch, letter punch, Rawal punch
→ Set & ring spanners, Vernier caliper, screw gauge
→ Hand drilling machine, Hack saw frame with blades
→ Jack plane, chisels
→ Hammer – Ball pane, Cross pane, hexagonal, claw hammer
→ Wooden mallet, Taps & Dies ( for internal & external threads)
→ Files- Flat, half round, round triangular ( smooth & rough)
→ Crimping tool
→ Plumb bob, spirit level and water level.
→ Steel rules Calipers – inside & outside, Standard wire gauge
→ Power drill, Grinder _ Hand & Bench
• Fitter
→ Duties and responsibilities of trainees, Safety precautions.
→ Identification, use, care and maintenance of general and special tools.
→ Use of steel rule, Calipers, Marking a job.
→ Types of File and filing practice.
→ Checking flatness of a surface.
→ Use of punches
→ Drilling holes and grinding surfaces.
→ Use of hacksaw frame and blades.
→ Use of taps and dies.
• Soldering
→ Precautions while soldering
→ Use of solder and flux
→ Cleaning and tinning
→ Reasons of dry soldering
→ Preparation of common joints
• Household Wiring
→ Identification of switchgear, Preparation of layout, Reading blueprints
→ Markings with plumb bob, spirit level, water level
→ Fixing of switch boards and D.B.
→ Use of PVC conduits, joints, drawing of wires
→ Use of earthing wires
→ One lamp controlled from one single pole switch
→ Two lamps controlled from two single pole switches
→ One lamp and one socket controlled from two single pole switches
→ Wiring of calling bell
→ Stair-case wiring
→ Ceiling fan with regulator
• Industrial Wiring
→ Single phase and three phase receptacle wiring
→ Starter wiring – Start Delta with motor terminations
→ Industrial lighting
→ Classifications and types of lighting fixtures
• Cable Laying and Termination
→ Clamping / laying of cable – Trenches, Trays, Wall, Ceiling
→ Under ground and overhead cabling system
• Measurement
→ Measurement of earthing resistance
→ Using the devices and measurement of the parameters used in the industry
• PLC Connections
• Basic PLC Programming
• Installation of software
• Trouble shooting
• What is SCADA?
• Designing of Mimics/Screens
• Timers and alarms
• Connection and communication to PLC
• Installation of software
• Trouble shooting
• What is DRIVE?
• Operating principles of drive (VFD)
• Parameter settings
• How to control motor with drive (VFD)
• Connection and communication between drive (VFD)& motors
• Installation of software
• Trouble shooting
• Test preparation
• Trial question answer sessions
• Assistance in filing of application forms
• Test preparation
• Trial question answer sessions
• Assistance in filing of application forms
